Additional information
| Brand | Rexroth |
|---|
Collaborating Robot – APAS
This collaborating robot meets industry standards. The system is an individual station consisting of a robot with a capacitive outer skin, which secures the entire pivot range of the robot and enables human interaction. The entire system is fully assembled and fully functional on delivery.
▶▶ Safety certification through the trade association (Berufsgenossenschaft [BG])
▶▶ Sensor skin (capacitive), which reliably prevents collisions in the range of the robot arm
▶▶ Touchless collision protection with stop and automatic process continuation starting at the last position
▶▶ Retracting gripper fingers, which reliably prevent pinching injury in the direction of the finger axes
▶▶ Pinch protection with safe limiting of the clamping force of the gripper fingers
▶▶ Three-finger universal gripper, force and position controlled, with crush protection
▶▶ Securing of parts in the universal gripper in the event of power outage
▶▶ Camera head with:
▶▶ three high-resolution cameras, two of which are stereo cameras
▶▶ integrated LED-infrared-flash
▶▶ an additional LED projector for 3D photography of the handling components
▶▶ Operating software with:
▶▶ graphic representation of work plans
▶▶ dialog-oriented creation and parameterization of work plans
▶▶ dialog-led teaching of characteristics for 2D and 3D image processing
▶▶ three password-protected user levels
▶▶ extensive diagnostic options
▶▶ Touchpad control panel with E-Stop
▶▶ Remote interface (when permitted by the network connection)
▶▶ Mobile, portable and stable basic housing
▶▶ Four rollers, easily lockable with thumb screws
▶▶ Sturdy full-wrap handle
▶▶ Electric switch cabinet, integrated into the basic housing, for robotic control, control computer, safety PLC and electric
network connection. Easily accessible via removable service covers.
▶▶ 16 digital inputs and outputs, 24 V optocoupled
▶▶ Self-adhesive labeling for reference
▶▶ 5 m power cable for 230 V supply voltage, Ethernet and digital I/O, built-in and lockable machine connector, heat exchanger with CEE network plug, RJ45 and Sub-D plugs
The following practice topics are addressed:
▶▶ Description of individual components, commissioning of a robotic system and first movements
▶▶ Basic knowledge to create programs
▶▶ Teaching of program points
▶▶ Creation of programs with the touchpad control panel
▶▶ Integration of the camera system
The exercises are available online.
Exercises with solutions are available to the trainer.
This work station includes:
▶▶ An operational robot system with sensor skin (capacitive), touchpad control panel, three-finger universal gripper, camera head and robot control
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AutomationRobotics (SCARA)
This system consists of a single station with complete protective housing, which secures the pivot range of the robot. The station is mechanically connected to the modular mechatronics system (mMS4.0).
The dimensions of the individual stations are smaller than 1350 x 1350 x 1900 (L x W x H). In order to ensure easy transport, the system consists of two individual stations which may not be wider than 675 mm (standard door, lift, vehicle).The entire system has a maximum weight of 300 kg. The supply voltage is 230 V single-phase. All protective doors and the cell are equipped with safety technology. A safety circuit monitors the system.
The robot is operated with a handheld control panel with 3.8” display. The robot is designed as a 4-axis system (X-Y-Z axes, pivoting Z axis). The robot’s Z axis has a stroke of 400 mm and can execute 360° screwing movements. The robot is equipped with a pneumatic gripper.
The load capacity is 5 kg, repetition accuracy for positioning is +/- 0.02 mm for the X/Y/Z axes and +/- 0.03 degrees for the rotary axis. The system is programmed with an IEC 61131-3 PLC. The robot’s motions are fully programmable via the PLC. The whole system is completely assembled and delivered in fully functioning condition.
The PLC (industry standard) control provides some specific possibilities:
▶▶ PLC programming according to IEC61131-3: with the languages Instruction List, Ladder Diagram, Function Block Diagram, Sequential Function Chart, Structured Text.Industry 4.0:
OpenCore Engineering enables direct reading of data from the PLC using high-level language programming, even parallel to a running PLC program (conversion of Big Data). An app is available to diagnose the PLC. The communication between the PLC and the robotic control takes place via PROFINET.The following practice topics are addressed:
▶▶ Description of individual components and commissioning of a robotic system
▶▶ Basic knowledge to create programs; control types
▶▶ Creation of programs in a PLC programming environment (IEC 61131-3)
▶▶ Programming individual movements and motion sequences
▶▶ Gripping and positioning cube-shaped housings
▶▶ Teaching program points
▶▶ Programming the HMI to operate the robot via PLCThe exercises are available online.
Exercises with solutions are available to the trainer.The work station includes:
▶▶ 4-axis swivel-arm robot
▶▶ Robot control with a PLC according to IEC61131-3
▶▶ Safety relay
▶▶ HMI for robot operation via PLC
▶▶ Housing cube, aluminum
▶▶ Housing cube, plastic, black
▶▶ Pins (for connecting the housing cubes)
▶▶ Pneumatic maintenance unit
▶▶ Pre-wired switch box
▶▶ Protective housingThe swivel-arm robot meets industry standards. So that students can recognize it in their future work, it is a robot that is used in real-world automation applications.
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AutomationASi-Technology Trainer
The ASi-T module is designed to allow the theory and practice of the Actuator Sensor Interface to be taught. The module uses a combination of practical applications and the theory. The use of automation, improved methods of control and the development of Fieldbus technology are all essential learning requirements for an engineer.
The use of AS-i intelligent sensors, actuators and remote I/O in the most efficient and effective way and how to integrate AS-i into higher Fieldbus systems are included in the course. Students will build, configure and exercise their own AS-interface system from the beginning and the planning and installation of Fieldbus networks. No previous knowledge of AS-i or other Fieldbus systems is required.
The ASi-T module consists of a Siemens Simatic S7-300 Modular PLC complete with AS-i master, and all required I/O. The ASi-T is mounted on an aluminium board, and is supplied with a courseware manual.
Experiments:
- Practical Exercise, AS-i system 3 – Siemens Master
- Siemens STEP 7- Micro/Win 32 software
- Exercising slave I/O
- Executing AS-i functions
- Reading slave ID codes
- Obtaining slave I/O codes
- Hand-held test tool
- Automatic addressing
- Profiles and Parameters
- The intelligent Sensor Health bit
Key Features
- Introduction to AS-i technology and its position in the control system hierarchy
- AS-i development technology and feature
- Build an AS-i network
- AS-i wiring and installation
- Configure and exercise your network
- AS-i Profiles and extensions
- Setting up a basic system
- Programming a simple control scheme and demonstrate parameters
- Using an analyser to fault find and advanced diagnostics
- Setting up a AS-i safe system
- Practical test and Multiple-choice theory test
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