Additional information
| Brand | Bytronic |
|---|
Industrial Control Trainer – ICT3
The Industrial Control Trainer (ICT3) is a representation of an industrial assembly system that allows the study of control methods used in product assembly and inspection in a manufacturing process. Various industrial sensors and the methods, in which they can be used, are studied. The Sensors and actuators are used to sort components, assemble them and test for correct assembly followed by acceptance or rejection. The unit can be controlled from a PLC using the 24v dc I/O interface.
The unit assembles two components a plastic ring and an aluminium peg. A chain conveyor processes the components through the sort area; the plastic rings and aluminium pegs proceed down a ring and peg chute and are then assembled on the belt conveyor. At the assembly check area components are inspected for correct assembly and when the components reach the final area, if correctly assembled they proceed to the acceptance area, faulty assemblies are rejected into a reject bin. Correct programing of the controller (PLC or PC) must be achieved to ensure scrap components are not sent to the final assembly area.
Once the program has been written and the system is working correctly, various faults can be applied using the fault insertions switches, providing diagnostic solving issues. LED’s on the sensors provide a visual indication of the operational status of the sensors. The sort and reject solenoids are fitted with sensors to monitor the operation of the solenoids and to ensure the operation has been correctly performed
Experiments
- Sorting routine
- Closed loop solenoid control
- Queue counting
- Operation timing
- Plastic ring detection/rejection
- Metal peg detection/rejection
- Component acceptance and rejection
- Component queue handling
- Complete system control
- Start / Stop switches
Key Features
- Completely self contained
- Representation of an automated assembly system
- Performs: Sorting, Assembly, Checking and Rejection or Acceptance
- Two types of conveyor systems
- Industrial grade sensors with visible indicators
- Various types of sensors including Infra-Red, Inductive, Capacitive and Fibre Optic
- Inputs and Outputs 24v dc
- Fault insertion switches
100% Original and quality
Extended WarrantyRelated products
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The JobMaster® Training Station is a flexible solution to host diverse automation, mechatronics, instrumentaion and industrial training solutions for schools, colleges and other educational programs. The modular and mobile platform consists of a double sided flexible mounting panel, a wheeled base with storage and various accessories to enhance the solution. The training station offers:
- Quality Hardware – Robust, flexible and mobile hardware platform consisting of industry-standard components
- Flexible – Top only, top plus base, single or double sided, wheeled, expandable, multiple accessories
- Modular – diverse electronics modules, training kits and curriculum packs create a modular classroom
Skill-based E-learning Content
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JobMaster Automation/Fluid Power Training
Pneumatics
Intelitek Pneumatic Technology curriculum introduce students to the principles of pneumatics and pneumatically controlled systems commonly used in automated manufacturing environments.
Using Pneumatic simulation software, trainees create, modify, operate and observe simulated industrial grade pneumatic and electro-pneumatic devices and circuits. Students will connect different components, change physical parameters and observe system responses.Hydraulics
Intelitek Hydraulic Technology curriculum introduce students to the principles of hydraulics and hydraulically controlled systems commonly used in automated manufacturing environments. Using
Hydraulic simulation software, trainees create, modify, operate and observe simulated industrial grade hydraulic and electro-hydraulic devices and circuits. Students will connect different components, change physical parameters and observe system responses.Programmable Logic Controllers (PLCs)
Intelitek’s Programmable Logic Controller courseware gives students a solid grasp of industrial PLCs, ladder logic programming, inputs and output devices and electrical control. PLC hardware that is part of the JobMaster Training Station and is integrated with PLC software that lets students observe and understand the control logic behind the operation of industrial PLCs. The
Programmable Logic Controllers courses emphasize PLC theory and basic programming. Students learn to program a PLC and simulate industrial applications that require electrical control.(0 reviews) -
Robotic ArmsArticulated Robot (KUKA)
The system consists of a single station with complete protective housing, which secures the motion range of the robot. The station is mechanically connected to the modular mechatronics system (mMS4.0). The dimensions of the individual stations are smaller than 1350 x 700 x 1900 mm (L x W x H) to ensure easy transport (standard door, lift, vehicle). The complete system has a maximum weight of 350 kg. The supply voltage is single-phase 230 V.
All safety doors and the cell are equipped with safety technology. A safety circuit monitors the system. The robot is operated with a manual operating unit with a 10‘‘ display. The robot is designed as a 6-axis system (X-Y-Z axes, A-B-C axis, S ,T). The robot is equipped with a pneumatic gripper with a 350° rotation angle. The load is 6 kg, and the repeat positioning precision is +/- 0.03 mm. The system contains a robotic control with an additional connected IEC 61131-3 PLC. Any movement of the robot is fully programmed via the PLC. The entire system is fully assembled and fully functional on delivery.
The PLC (industry standard) control provides some specific possibilities:
▶ PLC programming according to IEC61131-3: with the languages Instruction List, Ladder Diagram, Function Block
Diagram, Sequential Function Chart, Structured Text.Industry 4.0:
By using high-level language programming it is possible to read data directly from the PLC, even parallel to a running PLC program (conversion of Big Data). An app is available to diagnose the PLC. The communication between the PLC and the robotic control takes place via PROFINET.The following practice topics are addressed:
▶ Description of individual components and commissioning of a robot system
▶ Basic knowledge to create programs; control types
▶ Creating programs in a PLC programming environment (IEC 61131-3)
▶ Programming individual movements and motion sequences
▶ Picking and placing of housings
▶ Teaching program points
▶ Programming the HMI to operate the robot via PLCThe exercises are available online.
Exercises with solutions are available to the trainer.The work station contains:
▶ 6-axis articulated robot
▶ Robot control and PLC according to IEC61131-3
▶ Safety relay
▶ HMI for operating the robot via PLC
▶ Housing cube, aluminum
▶ Housing cube, plastic, black
▶ Pins (for assembling the housing cubes)
▶ Pneumatic maintenance unit
▶ Pre-wired control box
▶ Protective housingThe articulated robot meets industry standards. So that students can recognize it in their future work, it is a robot that is used in real-world automation applications.
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