Automation
Showing 1–9 of 28 results
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Robotic ArmsArticulated Robot (KUKA)
The system consists of a single station with complete protective housing, which secures the motion range of the robot. The station is mechanically connected to the modular mechatronics system (mMS4.0). The dimensions of the individual stations are smaller than 1350 x 700 x 1900 mm (L x W x H) to ensure easy transport (standard door, lift, vehicle). The complete system has a maximum weight of 350 kg. The supply voltage is single-phase 230 V.
All safety doors and the cell are equipped with safety technology. A safety circuit monitors the system. The robot is operated with a manual operating unit with a 10‘‘ display. The robot is designed as a 6-axis system (X-Y-Z axes, A-B-C axis, S ,T). The robot is equipped with a pneumatic gripper with a 350° rotation angle. The load is 6 kg, and the repeat positioning precision is +/- 0.03 mm. The system contains a robotic control with an additional connected IEC 61131-3 PLC. Any movement of the robot is fully programmed via the PLC. The entire system is fully assembled and fully functional on delivery.
The PLC (industry standard) control provides some specific possibilities:
▶ PLC programming according to IEC61131-3: with the languages Instruction List, Ladder Diagram, Function Block
Diagram, Sequential Function Chart, Structured Text.Industry 4.0:
By using high-level language programming it is possible to read data directly from the PLC, even parallel to a running PLC program (conversion of Big Data). An app is available to diagnose the PLC. The communication between the PLC and the robotic control takes place via PROFINET.The following practice topics are addressed:
▶ Description of individual components and commissioning of a robot system
▶ Basic knowledge to create programs; control types
▶ Creating programs in a PLC programming environment (IEC 61131-3)
▶ Programming individual movements and motion sequences
▶ Picking and placing of housings
▶ Teaching program points
▶ Programming the HMI to operate the robot via PLCThe exercises are available online.
Exercises with solutions are available to the trainer.The work station contains:
▶ 6-axis articulated robot
▶ Robot control and PLC according to IEC61131-3
▶ Safety relay
▶ HMI for operating the robot via PLC
▶ Housing cube, aluminum
▶ Housing cube, plastic, black
▶ Pins (for assembling the housing cubes)
▶ Pneumatic maintenance unit
▶ Pre-wired control box
▶ Protective housingThe articulated robot meets industry standards. So that students can recognize it in their future work, it is a robot that is used in real-world automation applications.
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AutomationASi-Technology Trainer
The ASi-T module is designed to allow the theory and practice of the Actuator Sensor Interface to be taught. The module uses a combination of practical applications and the theory. The use of automation, improved methods of control and the development of Fieldbus technology are all essential learning requirements for an engineer.
The use of AS-i intelligent sensors, actuators and remote I/O in the most efficient and effective way and how to integrate AS-i into higher Fieldbus systems are included in the course. Students will build, configure and exercise their own AS-interface system from the beginning and the planning and installation of Fieldbus networks. No previous knowledge of AS-i or other Fieldbus systems is required.
The ASi-T module consists of a Siemens Simatic S7-300 Modular PLC complete with AS-i master, and all required I/O. The ASi-T is mounted on an aluminium board, and is supplied with a courseware manual.
Experiments:
- Practical Exercise, AS-i system 3 – Siemens Master
- Siemens STEP 7- Micro/Win 32 software
- Exercising slave I/O
- Executing AS-i functions
- Reading slave ID codes
- Obtaining slave I/O codes
- Hand-held test tool
- Automatic addressing
- Profiles and Parameters
- The intelligent Sensor Health bit
Key Features
- Introduction to AS-i technology and its position in the control system hierarchy
- AS-i development technology and feature
- Build an AS-i network
- AS-i wiring and installation
- Configure and exercise your network
- AS-i Profiles and extensions
- Setting up a basic system
- Programming a simple control scheme and demonstrate parameters
- Using an analyser to fault find and advanced diagnostics
- Setting up a AS-i safe system
- Practical test and Multiple-choice theory test
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AutomationAutomated Production System
The Automation Production System enables students to acquire knowledge in the areas of automation, production systems using PLC programming, sensors, actuators and mechatronics. The APS comprises of modules with varying functions that are electrically and mechanically linked, and when combined simulate an actual industrial process such as material dispensing, sorting of products, processing and storing.
The APS is constructed on an aluminium frame and can be mounted on a bench or supplied with a support stand. The APS has an operating console with on/off switches, emergency stop switch and PLC control with the I/O connections, electrical and pneumatic.
The functionally of the APS is to allow students to study the automation process and to understand how to control various modules to ensure they work together. The APS uses a bottling plant as the process with containers being placed/dispensed onto the conveyor belt. The presence/absences of a container is detected using sensors and if present the containers are moved to the linear conveyor system. The linear conveyor moves each container to the two axis pick and place module where the pneumatic gripper of the transfer unit picks up the container and places it on to the indexing rotary table. The motorised rotary module will index the container through to the volumetric filling modules where the container is filled. The container is then capped at the capping module and the containers are transferred from the rotary module to the weighing module. Once weighing is complete the XY palletising module will store the finished item in the pallet section.
The process allows the control of production using a series of modules that are independently controlled and require the modules to be synchronised for the operation to be performed successfully and is representative of a full size production system.
Key Features
- Complete system with pick and place, sorting, production and storing
- Indexing system
- Linear pick and place
- Belt conveyor
- Six station rotary unit
- Filling unit
- Weighing module
- Horizontal transfer unit
- Capping unit
- XY palletiser
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AutomationBatch Processing Unit
The Batch Process Trainer (BPT) represents the mechanics and control requirements of; electroplating, printed circuit board etching, paint stripping and degreasing as used in sequential processing industries.
The BPT consists of a transporter that traverses left and right over five separate process tanks with eight flight bar locations. A lift bar, attached to the transporter is used to raise and lower flight bars in and out of the process. The first program would implement only a few simple movements but the exercises become more complex until the student is capable of programming the carriage movements required for a complete (simulated) electroplating process. Solutions to the various exercises are also provided.
The control panel has LEDS for indication of the sensor activities. Manual control is available using the switches and a joystick. Connection through colour coded 4mm shrouded sockets on the front panel. PLCs can be connected using the 24vd.c. ’D’ type connectors and a PC can be connected, using a suitable interface, through the IDC on the rear of the unit.
Experiments:
Exercises for the BPT using a PC
- Sensors, actuators and hard interlocks
- Software installation and software program
- Simple control program
- Simple square dance
- General sequence
- Time-Out detection
- Transporter initialisation
- Flight bar detection and relocation
- Assignments
Exercises for the BPT using a PLC
- Sensors, actuators and hard interlocks
- Soft interlocks
- Semi automatic operation
- Simple square dance
- General sequence
- Time-Out detection
- Initial flight bar position detection
- Flight bar detection and relocation
Key Features
- Representation of automated batch process system
- LEDs on front panel for visual representation of sensors activity
- Hardware and software interlocks
- Automated and Manual control
- PC or PLC control
- 24v 4mm colour coded shrouded sockets
- 24v d.c and TTL connections
- Two Speed horizontal control
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AutomationCollaborating Robot – APAS
This collaborating robot meets industry standards. The system is an individual station consisting of a robot with a capacitive outer skin, which secures the entire pivot range of the robot and enables human interaction. The entire system is fully assembled and fully functional on delivery.
▶▶ Safety certification through the trade association (Berufsgenossenschaft [BG])
▶▶ Sensor skin (capacitive), which reliably prevents collisions in the range of the robot arm
▶▶ Touchless collision protection with stop and automatic process continuation starting at the last position
▶▶ Retracting gripper fingers, which reliably prevent pinching injury in the direction of the finger axes
▶▶ Pinch protection with safe limiting of the clamping force of the gripper fingers
▶▶ Three-finger universal gripper, force and position controlled, with crush protection
▶▶ Securing of parts in the universal gripper in the event of power outage
▶▶ Camera head with:
▶▶ three high-resolution cameras, two of which are stereo cameras
▶▶ integrated LED-infrared-flash
▶▶ an additional LED projector for 3D photography of the handling components
▶▶ Operating software with:
▶▶ graphic representation of work plans
▶▶ dialog-oriented creation and parameterization of work plans
▶▶ dialog-led teaching of characteristics for 2D and 3D image processing
▶▶ three password-protected user levels
▶▶ extensive diagnostic options
▶▶ Touchpad control panel with E-Stop
▶▶ Remote interface (when permitted by the network connection)
▶▶ Mobile, portable and stable basic housing
▶▶ Four rollers, easily lockable with thumb screws
▶▶ Sturdy full-wrap handle
▶▶ Electric switch cabinet, integrated into the basic housing, for robotic control, control computer, safety PLC and electric
network connection. Easily accessible via removable service covers.
▶▶ 16 digital inputs and outputs, 24 V optocoupled
▶▶ Self-adhesive labeling for reference
▶▶ 5 m power cable for 230 V supply voltage, Ethernet and digital I/O, built-in and lockable machine connector, heat exchanger with CEE network plug, RJ45 and Sub-D plugsThe following practice topics are addressed:
▶▶ Description of individual components, commissioning of a robotic system and first movements
▶▶ Basic knowledge to create programs
▶▶ Teaching of program points
▶▶ Creation of programs with the touchpad control panel
▶▶ Integration of the camera systemThe exercises are available online.
Exercises with solutions are available to the trainer.This work station includes:
▶▶ An operational robot system with sensor skin (capacitive), touchpad control panel, three-finger universal gripper, camera head and robot control(0 reviews) -
AutomationFive Axis Robot Arm
The 5ARA is a complete self-contained five axis vertically articulated robot arm system designed for bench top automation. The hand terminates in a mounting plate for grippers, and comes standard with electric gripper fitted. The 5ARA uses light weight, high efficiency digital motors driving through steel reinforced polyurethane timing belts and the compact micro-stepping drives providing both speed and precise control. The 5ARA includes the simple to use controller with fast CPU and DSP processors an incremental optical encoders and an intuitive teach pad. The 5ARA is, fast, accurate and reliable and has a 500mm reach. It is easy to program and is capable of the most complex tasks. The Software makes getting started easy with the programming of the robot, from very simple tasks to the most complex motions, being quickly and easily programmed. Interfaces and peripherals may be programmed, assisted by project manager software in one Windows screen. The Arm comprises two limbs 250mm each plus 360 degrees base rotation, therefore, the workspace is a sphere 1000mm diameter.
The encoders on the 5ARA are miniature optical incremental encoders fitted to each axis and act as watchdogs. The loop is closed after completion of each individual motion, which is not the same as servo control. Without encoders the 5ARA will run accurately and indefinitely open loop without error because of the micro-stepping drives and accurate transmission. If the robot has a collision, the controller will not know and will continue with the program, and the robot could be out of position. Such collisions usually only occur accidentally due to programming error, and it would then be necessary to run the calibration routine after such a collision. A software solution is provided for quick calibration using the encoder to accurately read back the position of the robot when de-energized. The robot can be positioned by hand and its position updated by pressing a key on the keypad. The kinematics software then computes the exact X-Y-Z position of the robot with the hand pitch and roll in degrees.
Key Features
- Articulated 5-Axis, 360º rotation, pitch and yaw with 500mm reach
- Fast, 2 second cycle time
- Versatile, easily program complex tasks and motion paths
- Easy to use teach pad and software
- Miniature Optical incremental encoders
- Complete with controller, software, cables, teach pad, gripper and manuals
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AutomationIndustrial Control Technology – ICT4
The Industrial Control Technology unit (ICT4) is a representation of an industrial assembly system that allows the study of control methods used in product assembly and inspection as in a manufacturing process. Industrial sensors of various types are used and the methods, in which they can be applied are studied. The Sensors and actuators are used to sort components, assemble them and test for correct assembly followed by acceptance or rejection. The unit can be controlled from a PLC using the 24v dc on board connections or from a PC thru the USB on board connection.
The unit assembles two components a plastic ring and an aluminium peg. A chain conveyor processes the components through the sort area; the plastic rings and aluminium pegs proceed down a ring and peg chute and are then assembled on the belt conveyor. At the assembly check area components are inspected for correct assembly and when the components reach the final area, if correctly assembled they proceed to the acceptance area, faulty assemblies are rejected into a reject bin. Correct programing of the controller (PLC or PC) must be achieved to ensure scrap components are not sent to the final assembly area.
Once the program has been written and the system is working correctly, various faults can be applied using the fault insertions switches, providing diagnostic solving issues. LED’s on the sensors provide a visual indication of the operational status of the sensors. The sort and reject solenoids are fitted with sensors to monitor the operation of the solenoids and to ensure the operation has been correctly performed.
Sample I/O code for ©Microsoft VB.NET, C#.NET, and ©Delphi are supplied and additional code is available from the FTDI website: www.ftdichip.com/Support/SoftwareExamples/CodeExamples.htm for the users to write their own program. The ICT4 can also be controlled using LADSIM4.
Key Features
- Completely self contained
- Representation of an automated assembly system
- Performs: Sorting, Assembly, Checking and Rejection or Acceptance
- Two types of conveyor systems
- Industrial grade sensors with visible indicators
- Sensors include Infra-Red, Inductive, Capacitive and Fibre Optic
- Inputs and Outputs 24v dc and USB
- Fault insertion switches
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AutomationIndustrial Control Trainer – ICT3
The Industrial Control Trainer (ICT3) is a representation of an industrial assembly system that allows the study of control methods used in product assembly and inspection in a manufacturing process. Various industrial sensors and the methods, in which they can be used, are studied. The Sensors and actuators are used to sort components, assemble them and test for correct assembly followed by acceptance or rejection. The unit can be controlled from a PLC using the 24v dc I/O interface.
The unit assembles two components a plastic ring and an aluminium peg. A chain conveyor processes the components through the sort area; the plastic rings and aluminium pegs proceed down a ring and peg chute and are then assembled on the belt conveyor. At the assembly check area components are inspected for correct assembly and when the components reach the final area, if correctly assembled they proceed to the acceptance area, faulty assemblies are rejected into a reject bin. Correct programing of the controller (PLC or PC) must be achieved to ensure scrap components are not sent to the final assembly area.
Once the program has been written and the system is working correctly, various faults can be applied using the fault insertions switches, providing diagnostic solving issues. LED’s on the sensors provide a visual indication of the operational status of the sensors. The sort and reject solenoids are fitted with sensors to monitor the operation of the solenoids and to ensure the operation has been correctly performed
Experiments
- Sorting routine
- Closed loop solenoid control
- Queue counting
- Operation timing
- Plastic ring detection/rejection
- Metal peg detection/rejection
- Component acceptance and rejection
- Component queue handling
- Complete system control
- Start / Stop switches
Key Features
- Completely self contained
- Representation of an automated assembly system
- Performs: Sorting, Assembly, Checking and Rejection or Acceptance
- Two types of conveyor systems
- Industrial grade sensors with visible indicators
- Various types of sensors including Infra-Red, Inductive, Capacitive and Fibre Optic
- Inputs and Outputs 24v dc
- Fault insertion switches
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AutomationJobmaster Training Station Modular Training
The JobMaster® Training Station is a flexible solution to host diverse automation, mechatronics, instrumentaion and industrial training solutions for schools, colleges and other educational programs. The modular and mobile platform consists of a double sided flexible mounting panel, a wheeled base with storage and various accessories to enhance the solution. The training station offers:
- Quality Hardware – Robust, flexible and mobile hardware platform consisting of industry-standard components
- Flexible – Top only, top plus base, single or double sided, wheeled, expandable, multiple accessories
- Modular – diverse electronics modules, training kits and curriculum packs create a modular classroom
Skill-based E-learning Content
The JobMaster Training Station hosts training program curriculum of different types and additional training options are in development.JobMaster’s training brings versatility to your training program. The FlexPanel system of interchangeable components allow the training station to be quickly configured for teaching a variety of topics.
JobMaster Automation/Fluid Power Training
Pneumatics
Intelitek Pneumatic Technology curriculum introduce students to the principles of pneumatics and pneumatically controlled systems commonly used in automated manufacturing environments.
Using Pneumatic simulation software, trainees create, modify, operate and observe simulated industrial grade pneumatic and electro-pneumatic devices and circuits. Students will connect different components, change physical parameters and observe system responses.Hydraulics
Intelitek Hydraulic Technology curriculum introduce students to the principles of hydraulics and hydraulically controlled systems commonly used in automated manufacturing environments. Using
Hydraulic simulation software, trainees create, modify, operate and observe simulated industrial grade hydraulic and electro-hydraulic devices and circuits. Students will connect different components, change physical parameters and observe system responses.Programmable Logic Controllers (PLCs)
Intelitek’s Programmable Logic Controller courseware gives students a solid grasp of industrial PLCs, ladder logic programming, inputs and output devices and electrical control. PLC hardware that is part of the JobMaster Training Station and is integrated with PLC software that lets students observe and understand the control logic behind the operation of industrial PLCs. The
Programmable Logic Controllers courses emphasize PLC theory and basic programming. Students learn to program a PLC and simulate industrial applications that require electrical control.(0 reviews)