Process Control
Showing 1–9 of 19 results
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Process ControlFlow Control Trainer
The PCT-M1 Flow control trainer unit is a self-contained system comprising a pump connected through PVC pipes to a flow sensor, a valve and to a rotameter used to see actual flow rate in the system. The clear tank and pipes allows the student to see the processes they are controlling. The study of flow control and monitoring in a system can be performed through the graphical based software supplied with the unit, which has PID control with graphical interface for data analysis.
The PCT-M1 only requires connection to a PC through a USB connection. The control module is contained on the unit and has a mimic of the systems and LED indication.
Experiments:
- Proportional control
- Proportional and Integral control
- Saturation and integral windup
- Three term or PID control
Key Features
- Control and measurement of flow
- PID control PC SCADA type software with control and data monitoring
- Complete self-contained unit
- Connection to PC through USB
- Water used for the process
- Turbine flow sensor
- Flow meter for visual monitoring
- Clear tank and pipes
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Process ControlGas CO2 Metering Process Pilot Plant (Model PP-102)
The Gas CO2 Metering Process Pilot Plant (Model PP-102) teaches the industrial implementation of analytical and flow instrumentation in the gas metering process.
The PP-102 Gas Metering Process Pilot Plant system covers the theoretical syllabus and offers practical hands-on exercises including but not limited to:
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- Understanding the gas metering system industrial standard practices.
- Understanding the gas metering process design concept, including mass flow calculation and CO2 composition calculation.
- Understanding plant sizing and equipment sizing engineering, e.g. piping sizing, pressure drops along the pipe etc.
- Understanding the process plant general layout engineering and design, e.g. equipment arrangement.
- Understanding PFDs (Process Flow Diagrams).
- Understanding industrial piping systems and installation.
- Understanding gas analysis, including gas sampling handling etc.
The Gas CO2 Metering Process Pilot Plant(PP-102) is designed to provide hands-on practical industrial experience. It is custom designed according to learning syllabus objectives, starting from process plant basic design, understanding the instrumentation implementation of gas metering systems, instrumentation selection, instrument calibration, installation, testing and configuration.
The PP-102 is supplied with comprehensive custom written student experiments, a manual with detailed step-by-step procedures to guide students in developing the industrial hands-on practical skills. The PP-102 is supplied with an instructor experiment manual that includes theories, sample answers, and conclusions from the experiment outcomes.
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Process ControlIndustrial Refrigeration and Air Conditioning Trainer
With the Industrial Refrigeration and Air Conditioning Trainer, Intelitek has developed a turnkey training system designed to expose students to the various systems and real components used in the refrigeration and air conditioning industry. The modular learning system allows students to train on both refrigeration and air conditioning applications by simply swapping the two interchangeable plug in panels on the base unit. The curriculum and classroom activities make the learning hands-on, practical, and more effective.
The custom designed practical learning exercises follow industrial engineering practices. Trainees develop a passion for engineering via project-based learning, as well as exposure to real-world environments.
Features of Advanced Refrigeration and Air Conditioning Systems
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- Designed for practical, hands-on training
- Modular Design – supports both refrigeration and air conditioning training via interchangeable panels
- Comprehensive Curriculum and Experiments – Self-paced, including hands-on activities
- Cost-Effective, Integrated Solution – full training package with hardware, software, and curriculum
- Compact Desktop Unit – easy to setup and operate
- Built-in Safety features to provide a safe classroom environment
The Industrial Refrigeration and Air Conditioning Trainer is a desktop, modular training system designed to provide students with the fundamentals in basic and advanced refrigeration systems. The base platform accommodates removable plug-in panels to easily switch from refrigeration to air conditioning. The system includes the cooling components, temperature and pressure sensors, pressure gauges, valves and peripheral connections, as well as the control components including switches, push buttons, and an LCD display.
The trainer implements all of the required control functions while maintaining pressures and temperatures within the predefined safe operating conditions of the system. Temperature and pressure sensors are integrated in the system to show their actual values on the display.
The training system may be operated as a standalone system or also be connected to a PC via USB to utilize the S-COOL software to monitor and control the training system.
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Process ControlLevel Control Trainer
The PCT-M2 Level control trainer system enables the study of the principles in Level control and monitoring in a system. The system is self-contained and only requires connection to a PC through USB. The control module is contained on the unit and has a mimic of the systems and LED indication. The PCT-M2 can be controlled through the graphical based software supplied with the unit providing PID control.
The system comprises a pump connected through PVC pipes from a reservoir tank to a process tank and a valve to control the flow out of the process tank into the reservoir tank. The level in the process tank is measured using a pressure transducer and a needle type drain valve is fitted to provide a disturbance to the system. The clear tanks and pipes allow the student to see clearly the process they are controlling.
Key Features
- Control and measurement of Level
- PID control PC SCADA type software with control and data monitoring
- Complete self-contained unit
- Connection to PC through USB
- Water used for the process
- Pressure sensor used to measure level
- Manual disturbance using a needle valve with incremental markings
- Visual indication of level
- Clear tank and pipes
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Process ControlLiquid & Gas Absorption Process Pilot Plant (Model PP-101)
The Liquid & Gas Absorption Process Pilot Plant (Model PP-101) is connected and fully monitored from an industrial Programmable Logic Controller (PLC), with a SCADA system mounted on a local control panel. The PP-101 is designed with an option to be connected to any industrial standard DCS control system via the “Selector” switch at the local panel.
It consists of the following minimum equipment and instrumentation:-
- Pre-fabricated scaled-down stainless steel platform, with pre-installed stainless steel piping, stainless steel water separation unit, air compressor, instruments and instruments support accessories, valves, etc.
- Industrial standard analytical sensors and transmitters. Transmitters come with tubing and support accessories in a modular basis for easy hook-up to the plant.
- Local control panel installed with electrical starter for motor, power supply (240VAC & 24VDC), switches, pushbuttons, indicators, SCADA system and other connections accessories.
- Raw materials for experiments.
- Industrial standard mass flow meter with pre-installed piping and tubing in a modular basis for easy hook-up to the plant. Gas analyzer with pre-installed piping and tubing in a modular basis for easy hook-up to the plant.
- Moisture production unit to inject moisture into the gas pip
- Two (2) moisture separator units to remove moisture from gas.
- CO2 removal unit to remove CO2 content in gas.
- Other calibration tools for sensor and transmitter calibration.
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Process ControlNano Air Pressure Process Control Trainer
The Nano Air Pressure Process Control course offers students’ hands-on training in the measurement and control of pressure processes. Students raise and lower air pressure to preset levels using manual control and auto-tuning methods. Students learn how the E/P converter with the control valve affects a preset pressure in the air tank. They create variable demand and supply disturbances by manipulating the panel’s valves.
Course Outline
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- Fundamentals of Process Control
- Basics of Control Theory
- Process Control Terms
- Controller and Tuning
- Process Control Loop
- Introduction to Process Measurement
- Instrumentation and Control System
- Process Flow Diagram
- Piping and Instrumentation Diagram
- Technical Documentation
- Process Plant Drawings
- General Arrangement Drawing
- Full Assembly Drawing
- 3D View Drawing
- Instrument Drawings
- Instrument Datasheet
- Process Plant Drawings
- Plant Operation and Process Tuning
- Plant Optimization
- Process Control Loop
- Process Behavior
- Effect of Disturbance in Process
- Characteristic of Proportional (P), Integral (I), and Derivative (D)
- PID Tuning using Different Methods:
- Ziegler Nichols
- Cohen Coon
- Plant Optimization
- Fundamentals of Process Control
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Process ControlNano Liquid Flow Process Control Trainer
Liquid Flow control serves to demonstrate and teach the measurements and control of liquid flow processes. The Liquid Flow Process Control course provides students hands-on experience raising and lowering water flow rates to preset levels using manual control and auto-tuning methods. Students create variable demand and supply disturbances by opening an outlet valve along the supply pipe.
Course Outline
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- Introduction to Process Control
- Basics of Control Theory
- Process Control Terminology
- Controller and Tuning
- Process Control Loop
- Introduction to Process Measurement
- Instrumentation and Control System
- Process Flow Diagram
- Piping and Instrumentation Diagram
- Technical Documentation
- Process Plant Drawings
- General Arrangement Drawing
- Full Assembly Drawing
- 3D View Drawing
- Instrument Details
- Instrument Datasheet
- Process Plant Drawings
- Plant Operation and Process Tuning
- Plant Optimization
- Process Control Loop
- Process Behavior
- Effect of Disturbance in Process
- Characteristic of Proportional (P), Integral (I), and Derivative (D)
- PID Tuning using Different Methods
- Ziegler Nichols
- Cohen Coon
- Plant Optimization
- Introduction to Process Control
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Process ControlNano Liquid Level Process Control Trainer
The Nano Liquid Level Process Control Trainer delivers hands-on experience with the measurements and control of liquid level. This model is equipped with a range of sensors and controls including level transmitters across a feedwater tank and a proportional control valve which adjusts to fluid level changes. Students utilize a PID controller to adjust fluid levels that send instructions to the appropriate valves and actuators over the same network based on variable conditions. They are then able to provide precise data logging and compensate for errors.
Course Outline
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- Introduction to Process Control
- Basics of Control Theory
- Process Control Terminology
- Controller and Tuning
- Process Control Loop
- Introduction to Process Measurement
- Instrumentation and Control System
- Process Flow Diagram
- Piping and Instrumentation Diagram
- Technical Documentation
- Process Plant Drawings
- General Arrangement Drawing
- Full Assembly Drawing
- 3D View Drawing
- Instrument Details
- Instrument Datasheet
- Process Plant Drawings
- Plant Operation and Process Tuning
- Plant Optimization
- Process Control Loop
- Process Behavior
- Effect of Disturbance in Process
- Characteristic of Proportional (P), Integral (I), and Derivative (D)
- PID Tuning using Different Methods
- Ziegler Nichols
- Cohen Coon
- Plant Optimization
- Introduction to Process Control
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Process ControlNano Temperature Process Control Trainer
The Temperature Process Control course enables students to practice the control temperature processes, including heat exchanger and heated tank processes. Students raise and lower water temperature to preset levels using manual control and auto-tuning methods. They control the flow rate through the heat exchanger using a motorized valve, and create variable demand and supply disturbances by introducing cooled water from the reservoir tank.
Course Outline
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- Fundamentals of Process Control
- Basic of Control Theory
- Process Control Terminology
- Controller and Tuning
- Process Control Loop
- Introduction to Process Measurement
- Instrumentation and Control System
- Process Flow Diagram
- Piping and Instrumentation Diagram
- Technical Documentation
- Process Plant Drawings
- General Arrangement Drawing
- Full Assembly Drawing
- 3D View Drawing
- Instrument Details
- Instrument Datasheet
- Process Plant Drawings
- Plant Operation and Process Tuning
- Plant Optimization
- Process Control Loop
- Process Behavior
- Effect of Disturbance in Process
- Characteristics of Proportional (P), Integral (I), and Derivative (D)
- PID Tuning using Different Methods:
- Ziegler Nichols
- Cohen Coon
- Plant Optimization
- Fundamentals of Process Control
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