Machining & Advanced Manufacturing

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Machining & Advanced Manufacturing
Benchmill 6×00 CNC Machining Center

CNC Milling Technology introduces students to the fundamentals of CNC (Computer Numerical Control) milling by working with a variety of machining applications with the BenchMill 6×00.

Students learn the fundamentals of CNC milling by working with industrial-based equipment to accurately machine series of complex parts. Students observe and experience CNC’s superiority over time-consuming, less accurate, manually controlled machine tools.

Activities challenge students to develop and edit programs, and machine assorted parts. Students gain hands-on experience in proper machine set up, cutting tools selection, tool path simulation and machining center operation. Students design solutions for industrial CNC milling applications with an emphasis on real industrial concerns, such as optimized programming, accurate milling and increased productivity.

The machining center features an intuitive software interface and conforms to industrial EIA, ISO, Fanuc and G&M code standards.

CNC Milling Technology with BenchMill 6×00 is also available in Virtual format!
With a fully simulated BenchMill 6×00 Mill, students learn the same skills as the Lab version via interactive online activities. Choose between Lab and Virtual courses based on your program objectives and budget, or implement both together for a truly scalable program.

(0 reviews)
CNC
BenchTurn 7×00 CNC Turning Center

CNC Turning Technology introduces students to the fundamentals of CNC (Computer Numerical Control) turning by means of hands on activities with the BenchTurn 7000.Students learn the fundamentals of CNC working with quality equipment to accurately produce parts. Students observe and experience CNC’s superiority over time-consuming, less accurate, manually controlled machine tools.

Activities challenge students to develop and edit programs, and make the parts on the machine. Students gain hands-on experience in proper set up, cutting tools selection, tool path simulation and turning center operation. Students design solutions for industrial CNC applications with an emphasis on real industrial concerns, such as optimized programming, accuracy and increased productivity.

The machine features an intuitive software interface and conforms to industrial EIA, ISO, Fanuc and G&M code standards.

CNC Turning Technology with the BenchTurn 7×00 is also available in Virtual format!
With a fully simulated machine, students learn the same skills as the Lab version via interactive online activities. Choose between Lab and Virtual courses based on your program objectives and budget, or implement both together for a truly scalable program.

Course Outline

Activity 1: Introduction and Safety
Activity 2: CNCBase Control Software
Activity 3: Mounting the Workpiece
Activity 4: Tooling
Activity 5: Reference Positions
Activity 6: Verifying a Program
Activity 7: Running a Program
Activity 8: Fundamentals of NC Programming
Activity 9: Programming the House
Activity 10: Machining Project #1
Activity 11: Arc Programming
Activity 12: Programming the Star – Project #2
Activity 13: Machining Project #2
Activity 14: Programming Your Initials – Project #3
Activity 15: Final Project

(0 reviews)
CNC
CNC Plasma Cutters
Intelitek’s JobMaster Plasma Cutter Pro systems include a range of plasma cutting tables for education that are engineered to deliver optimal repeatability and performance for your classroom or FabLab. With several sizes to choose from, the Plasma Cutter Pro machines fit easily into any classroom and require no assembly, arriving at your facility ready to use. These plasma mechanized systems are used to cut a wide range of conductive materials, including mild steel, carbon steel, stainless steel, aluminum, copper, brass, and other metals.

Plasma Systems Include

Plasma Cuter Table (2’x2′, 4’x2′, 4’x4′, 4’x8′ and 5’x10′)

4″ or 8″ Water Table

Plasma Station/Arc Voltage Height Control

Magnetic Breakaway

Floating Head Switch

Controller with Mach3 Software

VCarve Pro CAD Software and 40 User Education License

SheetCAM TNG Software

Sign Torch Software

PC (fully tested with software installed)
(0 reviews)
CNC
CNC Routers
Intelitek’s package of CNC routing equipment ships with everything needed to get started quickly including starter material, all relevant CAD/CAM software’s and sample G-Code projects. Just follow the easy to use getting started guide and cut!

Intelitek’s experience in both CNC and educational training via Learnmate allows users to be making their own complex project quickly. This allows users to create large structures and have a hands on approach to turning 2D materials into 3D objects.

Benefits
- Allows visualization of assembly of 2D object in 3D space
  
  Gives students the ability to create impressive large scale projects at a very low cost
  
  Fast Paced project based learning allows students to produce results quickly to keep them motivated
  
  Cut most projects in under 30 Minutes
  
  Teach G-Code an industry standard, that’s used with other CNC mills and lathes
  
  Make impressive projects using up to 4ft x 8ft sized materials
  
  Includes 30 Seats of V-Carve Pro CAD/CAM software. This allows the entire class to use the software not
  just a single person.
(0 reviews)
CNC
ProMill 8000 CNC Machining Center

CNC Milling Technology introduces students to the fundamentals of CNC (Computer Numerical Control) milling by working with a variety of machining applications with the ProMill 8000.

Students learn the fundamentals of CNC milling by working with industrial-based equipment to accurately machine series of complex parts. Students observe and experience CNC’s superiority over time-consuming, less accurate, manually controlled machine tools.

Activities challenge students to develop and edit programs, and machine assorted parts. Students gain hands-on experience in proper machine set up, cutting tools selection, tool path simulation and machining center operation. Students design solutions for industrial CNC milling applications with an emphasis on real industrial concerns, such as optimized programming, accurate milling and increased productivity.

The machining center features an intuitive software interface and conforms to industrial EIA, ISO, Fanuc and G&M code standards.

Course Outline

Activity 1: Introduction and Safety
Activity 2: CNCBase Control Software
Activity 3: Mounting the Workpiece
Activity 4: Tooling
Activity 5: Reference Positions
Activity 6: Verifying a Program
Activity 7: Running a Program
Activity 8: Fundamentals of NC Programming
Activity 9: Programming the House
Activity 10: Machining Project #1
Activity 11: Arc Programming
Activity 12: Programming the Star – Project #2
Activity 13: Machining Project #2
Activity 14: Programming Your Initials – Project #3
Activity 15: Final Project

(0 reviews)
CNC
ProTurn 9000 CNC Turning Center
The ProTurn 9000 is a versatile PC-based CNC turning center that enables you to deliver robust instruction in computer numerical control and advanced manufacturing.

The ProTurn 9000 requires no assembly, arriving at your facility ready to run on an Ethernet port on a standard PC. The system uses powerful AC drive motors on the spindle and both axes for cutting a variety of materials. Like larger industrial machines, the ProTurn 9000 AC uses EIA, ISO, and Fanuc-compatible G&M code programs.

Intelitek’s CNCBase® control software is easy to learn. The user-friendly control software supports linear, circular, and helical interpolation, multiple tool programming, and canned cycles. This standard software gives users the ability to write and edit standard G&M code programs and view the simulated machining operation on-screen before cutting.

With available supplements like CNCMotion® full 3-D virtual simulation software, Fanuc™ control software and Intelitek’s LearnMate® e-learning curriculum specific to the machine, the ProTurn 9000 is the perfect training solution, with exceptional ease-of-use, safety features and reliability.
Standard Features

Ethernet-based control

Powerful AC spindle motor

AC axes motors

Full enclosure with automatic safety door lock

Automatic diagnostics and power cut off protection

PC-based CNC software

Coolant-ready

Jog pendant ready

Robotic integration-ready with 6 inputs, 6 outputs

No assembly required
Included Accessories

Tailstock

4″ 3-jaw chuck with key

4-station automatic tool turret

One shot lubrication system

Internal work light

Turning center accessory package:

(1) Chuck key

(1) Chuck jaw replacement set

(1) Wrench set

(2) Dead centers

(1) 2M cable

(1) Storage box

Course Outline

Activity 1: Introduction and Safety

Activity 2: CNCBase Control Software

Activity 3: Securing the Workpiece

Activity 4: Tooling

Activity 5: Reference Positions

Activity 6: Verifying a Program

Activity 7: Running a Program

Activity 8: Fundamentals of NC Programming

Activity 9: Programming a Taper

Activity 10: Machining Project #1

Activity 11: Arc Programming

Activity 12: Programming Project #2

Activity 13: Machining Project #2

Activity 14: Project #3

Activity 15: Final Project
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Machining & Advanced Manufacturing
Smart CBM Lab for Industry 4.0
SMART CONDITION BASED MONITORING LAB FOR INDUSTRY 4.0

Predictive maintenance is one cornerstone of Advanced manufacturing and Industry 4.0. Using Smart sensors to obtain real-time, relevant information from all corners of the smart factory, artificial intelligence can sense and foresee failures, triggering maintenance before downtime occurs.

The Intelitek CBM (Condition Based Monitoring) Sensor Lab is a complete kit of hardware, software, learning materials and exercises to enable students to understand how sensors work and how to use them in real industrial processes for predictive maintenance.

SKILLS YOU WILL LEARN:
- About different types of sensors and how they work
- The role of smart sensors in Industry 4.0 ecosystems and the benefits of CBM sensors
- To install, configure, calibrate, and monitor sensors
- Setting up sensor communications and to read and analyze the data and graphs received from the Smart Sensor
- The role of sensors in predictive maintenance
- Identifying faults and resolving them
- Setting up thresholds and automated alerts and alarms about anomalies in the system
- Troubleshooting
RECOMMENDED CURRICULUM

The CBM Lab includes exercises and drills to practice hands on skills with Sensors, IoT and Industry 4.0 communications. The curriculum below are recommended as prerequisite knowledge to expand the students theoretical knowledge:
- Introduction to Industry 4.0
- Intro. to IoT & Connectivity for I4.0
- Advanced IoT & Connectivity for I4.0
(0 reviews)
Machining & Advanced Manufacturing
Smart Sensor Lab for Industry 4.0
SMART SENSOR WITH IO-LINK HANDS-ON LAB FOR INDUSTRY 4.0 TRAINING PROGRAMS

Educating students on smart sensors and the communication systems related to sensors is essential for the Industry 4.0 workforce.

industry 4.0 uses real-time data collected from smart sensors on the plant floor. The data collected from the equipment can be analyzed, formulated, and shared to all levels of plant operations, maintenance, and management.

With IoT, wired and wireless networks, sensor data is accessible to people and to systems globally, enabling smart functionality.

Using IO-Link, actual sensor data can be collected and shared with control systems enabling predictive maintenance, advanced operations management, real-time flexible manufacturing and optimization planning.

SKILLS YOU WILL LEARN:

About sensors and smart sensors
- What is IO-Link
- What are the different types of protocol connections
- How to install Smart Sensors in your lab
- To use the parameter setting software
- To read the data received from sensors
- How to configure and customize the IoT Platform
- How to perform Predictive Maintenance
RECOMMENDED CURRICULUM

The Smart Sensor Lab includes exercises and drills to practice hands on skills with Sensors, IoT and Industry 4.0 communications. The curriculum below are recommended as prerequisite knowledge to expand the students theoretical knowledge:
- Introduction to Industry 4.0
- Intro. to IoT & Connectivity for I4.0
- Advanced IoT & Connectivity for I4.0
INTELITEK SMART SENSOR TRAINING SOLUTION

The Smart Sensor training lab enables educators to provide hands on and theory training to students in advanced manufacturing or process management programs to fully understand the world of sensors and the communications that connect them.

The solution includes advanced smart sensor lab hardware, lab exercises and software tools to work with Smart Sensors.

Standalone Lab – the kit can be used as a standalone lab to augment advanced manufacturing programs.

Sensor Integration Kit – the smart sensors can be installed and integrated into the Intelitek Robotics Cart, flexible manufacturing (FMS), computer integrated manufacturing (CIM), JMTS, or mechanical maintenance trainers to upgrade them to Industry 4.0.
(0 reviews)