Robotic Arms
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Robotic Arms
Articulated Robot (KUKA)
The system consists of a single station with complete protective housing, which secures the motion range of the robot. The station is mechanically connected to the modular mechatronics system (mMS4.0). The dimensions of the individual stations are smaller than 1350 x 700 x 1900 mm (L x W x H) to ensure easy transport (standard door, lift, vehicle). The complete system has a maximum weight of 350 kg. The supply voltage is single-phase 230 V.
All safety doors and the cell are equipped with safety technology. A safety circuit monitors the system. The robot is operated with a manual operating unit with a 10‘‘ display. The robot is designed as a 6-axis system (X-Y-Z axes, A-B-C axis, S ,T). The robot is equipped with a pneumatic gripper with a 350° rotation angle. The load is 6 kg, and the repeat positioning precision is +/- 0.03 mm. The system contains a robotic control with an additional connected IEC 61131-3 PLC. Any movement of the robot is fully programmed via the PLC. The entire system is fully assembled and fully functional on delivery.
The PLC (industry standard) control provides some specific possibilities:
▶ PLC programming according to IEC61131-3: with the languages Instruction List, Ladder Diagram, Function Block
Diagram, Sequential Function Chart, Structured Text.Industry 4.0:
By using high-level language programming it is possible to read data directly from the PLC, even parallel to a running PLC program (conversion of Big Data). An app is available to diagnose the PLC. The communication between the PLC and the robotic control takes place via PROFINET.The following practice topics are addressed:
▶ Description of individual components and commissioning of a robot system
▶ Basic knowledge to create programs; control types
▶ Creating programs in a PLC programming environment (IEC 61131-3)
▶ Programming individual movements and motion sequences
▶ Picking and placing of housings
▶ Teaching program points
▶ Programming the HMI to operate the robot via PLCThe exercises are available online.
Exercises with solutions are available to the trainer.The work station contains:
▶ 6-axis articulated robot
▶ Robot control and PLC according to IEC61131-3
▶ Safety relay
▶ HMI for operating the robot via PLC
▶ Housing cube, aluminum
▶ Housing cube, plastic, black
▶ Pins (for assembling the housing cubes)
▶ Pneumatic maintenance unit
▶ Pre-wired control box
▶ Protective housingThe articulated robot meets industry standards. So that students can recognize it in their future work, it is a robot that is used in real-world automation applications.
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Automation
Five Axis Robot Arm
The 5ARA is a complete self-contained five axis vertically articulated robot arm system designed for bench top automation. The hand terminates in a mounting plate for grippers, and comes standard with electric gripper fitted. The 5ARA uses light weight, high efficiency digital motors driving through steel reinforced polyurethane timing belts and the compact micro-stepping drives providing both speed and precise control. The 5ARA includes the simple to use controller with fast CPU and DSP processors an incremental optical encoders and an intuitive teach pad. The 5ARA is, fast, accurate and reliable and has a 500mm reach. It is easy to program and is capable of the most complex tasks. The Software makes getting started easy with the programming of the robot, from very simple tasks to the most complex motions, being quickly and easily programmed. Interfaces and peripherals may be programmed, assisted by project manager software in one Windows screen. The Arm comprises two limbs 250mm each plus 360 degrees base rotation, therefore, the workspace is a sphere 1000mm diameter.
The encoders on the 5ARA are miniature optical incremental encoders fitted to each axis and act as watchdogs. The loop is closed after completion of each individual motion, which is not the same as servo control. Without encoders the 5ARA will run accurately and indefinitely open loop without error because of the micro-stepping drives and accurate transmission. If the robot has a collision, the controller will not know and will continue with the program, and the robot could be out of position. Such collisions usually only occur accidentally due to programming error, and it would then be necessary to run the calibration routine after such a collision. A software solution is provided for quick calibration using the encoder to accurately read back the position of the robot when de-energized. The robot can be positioned by hand and its position updated by pressing a key on the keypad. The kinematics software then computes the exact X-Y-Z position of the robot with the hand pitch and roll in degrees.
Key Features
- Articulated 5-Axis, 360º rotation, pitch and yaw with 500mm reach
- Fast, 2 second cycle time
- Versatile, easily program complex tasks and motion paths
- Easy to use teach pad and software
- Miniature Optical incremental encoders
- Complete with controller, software, cables, teach pad, gripper and manuals
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Automation
MotoMan GP8 Industrial Robot
The Motoman GP8 is an advanced material handling robot that offers high speeds, an 8 kg (17.64 lbs) payload, and 727 mm (28.62”) reach. This robot is designed to provide easy set-up, operation, and maintenance with only a single cable needed to connect the manipulator and controller.
The GP8 offers superior performance in part applications such as assembly, dispensing, packaging, material handling, and machine tending. The GP8 has superior axes speeds, better reduction of acceleration/deceleration times for all robot positions than all robots in it’s class. The compact and slim design of the GP8 has an expansive work envelope and a design to allow close proximity placement of robots. The robot arm has an easy to-
clean surface for use in harsh environments and an IP67 wash down rating. The lightweight, 32kg (71 lb) robot, supports a variety of mounting options including floor, ceiling, and wall.The GP8 is paired with the advanced YRC1000-micro controller.
Standard features
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- Compact, high speed, powerful and economical.
- 8 kg / 17.6 lb payloads
- Slim and easy-to-use structure
- Slim robot body requires minimum installation space.
- Impressive reach and horizontal reach enables robot to operate in wider work
areas. - Slim, straight, and symmetrical arm design minimizes interference with peripheral devices even in small spaces.
- Easy set-up – Only one cable required.
- Environmentally friendly – IP67 standard protection class
- Free of corrosive gasses or liquids, or explosive gasses
- Resists exposure to water, oil or dust
- No excessive electrical noise (plasma)
- Floor-, wall- or ceiling-mounted options.
- Internally routed cables and hoses maximize system reliability
Applications
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- Machine Tending (Milling/Turning/Laser Engraver).
- Assembly and/or Quality Control.
- Parts Handling (Order Picking, Parts Transfer, Storage Applications)
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Automation
MotoMan MHJF Cart for Education
The Motoman MHJF cart for education is a safe, compact solution for the educational classroom.
Custom designed for educational use, the mobile cart includes all the components to set up an industrial robotic classroom workstation and can be packed, moved and stored easily when not in use.
The cart provides a best-in-class package of robotic technologies typically encountered in advanced manufacturing environments. The contained design for the robotic arm ensures a safe working
environment for students to learn in. The platform and accessories provide a framework for learning that is simple, easy to use and packed with features and functionality for every robotics class.Using the MHJF, low power 6-axis robotic arm with 1-2 kg (2.2 – 4.4 lbs) payload and 545 mm (21.4”) reach, students can program and learn a variety of robotic functions. The MHJF is paired with the FS-100 controller, a powerful and feature rich controller with functions & performance optimized for high performance applications. The system can be paired with a standard programming pendant or a Smart Pendant. The cart package includes software, educational resources and training from Yaskawa.
Standard features
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- Compact, mobile with optional wings fits through 36” lab door.
- Enclosed cart design
• Safe working/learning environment
• Transparent sides allows easy viewing.
• Safe door access with safety interlock - Everything you need is included and on the cart.
- Gripper included
• Gripper package includes a Schunk pneumatic gripper, Schmalz vacuum gripper and required control interface - Durable work surface with precision markings for a range of exercises including
• Palletizing, depalletizing
• Pick and place
• Tool path and spline shape tracing - Solid extruded aluminium construction with castors
- Easy set-up – Only one cable required
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Automation
MotoMan MHJF Industrial Robot
The ultra-light, compact MotoMan MHJF offers advanced robotic path control, speed and accuracy in an affordable, industrial grade robot. This highly portable and easy to install robot enables simplified system integration.
The MHJF uses small-capacity motors (max: 80 W) for all axes allowing the robot to be used without a safety fence in the same area as students. The MHJF features a 545 mm (21.4”) reach, weighs only 15kg (33lbs) and offers the widest work envelope in its class. Because of its small footprint, it can be floor-, wall-, or ceiling-mounted.
The MHJF controller has an Open Architecture that will enable students to program the robot in C, C++, C# or .NET environments. The MHJF supports both stand-alone applications as well as sophisticated automated workcells. The robot offers superior performance in small part applications such as assembly, dispensing, packaging, material handling, and machine tending.
The compact design and built-in collision avoidance features with multiple robot control allow up to four robots to be used together to maximize productivity while reducing overall floor space requirements.(0 reviews) -
Automation
MotoMan MotoMini Industrial Robot
The MotoMini robot is the smallest and lightest 6-Axis robot in the industry. The 7-kg (15.5 lb) robot is easy to carry, ship and install.
Equipped with the highest acceleration in a small-sized robot the MotoMini is 20% faster than comparable small robots, reducing cycle time and boosting productivity.
Internal cabling and air lines minimize interference with other process equipment, and a variety of mounting options (surface, wall ceiling, etc.) accomodate high-density factory layouts. Designed for extremely agile high-speed performance for a wide range of applications, the quiet, compact, and precise MotoMini can take small-part processes to the next level.
The MotoMini is paired with the advanced YRC1000micro controller, the smallest robot controller in its class, that can be installed in either a vertical or horizontal position, as well as within a 19-inch rack. The YRC1000micro sports functions & performance optimized for transfer and assembly applications. The YRC1000micro offers easy connectivity to peripherals, high speed and high precision motion control, and advanced safety functions.
Features
- Extremely lightweight, six-axis industrial robot with high acceleration
- Industry 4.0 integration and functionality built in
- Tabletop, floor, ceiling, tilt or wall mount installations save valuable floor space
- 0.5 kg (1.1 lb) payload
- Unique variety of tooling and sensors to fulfill diverse project needs
- Compact footprint allows mounting close to workpieces and machinery
- Cables and air lines routed through robot increase cable life, enhance safety and reduce teaching time Single power and control cable for easy setup
- Less than 65 dB for quiet operation
- Home position data can be saved without battery connection for easy maintenance
- Works with powerful and precise ultra-compact YRC1000micro controller
Applications Examples
- Assembly
- Dispensing
- Inspection
- Kitting
- Machine Tending
- Material Handling
- Packaging
- Parts Feeding
- Sorting
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Automation
MotoMini Fenceless Cart for Education
The MotoMini fenceless cart is a compact solution for classroom educational use with all the capabilities of a full size industrial robotic arm. Custom designed for educational use, the mobile cart includes all the components to set up an industrial robotic classroom workstation and can be packed, moved and stored easily when not in use.
The fenceless design and speed limiting of the robotic arm ensure a safe working environment for students to learn in. The platform and accessories provide a framework for learning that is simple, easy to use and packed with features and functionality for every robotics class.
Using the MotoMini, compact 6-axis robotic arm with 0.5 kg (1.1 lbs) payload and 350 mm (13.8”) reach, students can program and learn a variety of robotic functions.
The MotoMini is paired with the advanced YRC1000micro controller, a compact size controller with functions & performance optimized for transfer and assembly applications. The system can be paired with a standard programming pendant or the Yaskawa Smart Pendant. The cart package includes sofware, educational resources and training from Yaskawa.
Standard features
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- Compact and mobile to fit through any lab door.
- Fenceless cart design
• Safe working/learning environment
• Allows better viewing and access compared to fully enclosed carts.
• Area scanner deployed to provide safe zone - Everything you need is included and on the cart.
- 24VDC Gripper – no compressor required
• Gripper includes open/close sensors and a LED pointer. - Durable work surface with precision markings for a range of exercises including
• Palletizing, depalletizing
• Pick and place
• Tool path and spline shape tracing - Solid extruded aluminium construction with castors
- Easy set-up – Only one cable required
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Automation
ScorBot ER-4U Educational Robot
The ScorBot ER-4U is a versatile and reliable system for industrial robotics training and education. The ScorBot ER-4U robot arm can be mounted on a tabletop, pedestal or linear slidebase.
The robot’s speed and repeatability make it highly suited for both stand-alone operations and integrated use in automated workcell applications such as robotic welding, machine vision, CNC machine tending and other FMS operations
The robot is supported by ScorBase robotics programming and control software. Optional RoboCell 3D graphic software lets students design, create and control simulated industrial workcells, and provides dynamic simulation of the robot and workcell devices during position teaching and program execution.
The robot is designed to enable observation of its working mechanical parts while ensuring a safe environment for students.
Standard features
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- Mechanical arm
- USB Controller
- USB communication cable
- Software CD
- Plastic dust covers
- Documentation for all software and hardware components
- Certified for CE safety compliance.
Example Applications
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- ER 4U with Machine Tending (Milling/Turning/Laser Engraver)
- ER 4U with SkillsUSA materials handling package (RAT – Robotic Automation Technology)
- ER 4U with ASRS (Automated Storage and Retrieval System)
- ER 4U with machine vision system from Cognex for Quality Control
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