Training Boiler: 500 kg/hr

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  Process Control

  The Three Phase Separator with Wellhead Control (Model USPP-302)

  The Three Phase Separator with Wellhead Control training process pilot plant is a scaled-down process pilot system that allows trainees to explore the Operational and Maintenance (O&M) of oil production equipment.

  The Three Phase Separator is comprised of the following major equipment modules:

  

  1. Process Skid Platform
  2. Three Phase Separator
  3. Wellhead and Christmas Tree
  4. Wellhead Control Panel (WHCP)
  5. Water Storage Tank
  6. Oil Storage Tank
     
  7. Local Control Panel (LCP)
  8. Fault Simulation Module (FSM)
  9. Local Control System and SCADA System

  

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  Air Flow and Thermodynamics

  Steam Power Plant: 1.5 kW

  The laboratory-sized steam power plant with process control system is designed to simulate modern steam power plant. Main components consist of a feed water system, a small industrial boiler, a steam turbine, a generator and lamp load, a condenser with a condensate tank and a pump, and a cooling tower. Accessories such as fuel tank, fuel flow meter, feed water meter, and a stack are also included. Instruments are provided for measurement of pressures, temperatures, output voltage and current.

  TYPICAL EXPERIMENTS

  • Measurement of feed water and fuel flow rates.
  • Boiler efficiency, turbine generator efficiency, and overall power plant efficiency.
  • Condenser heat transfer efficiency.
  • Cooling tower efficiency.
  • Rankine cycle efficiency.
  • Water treatment (optional)

  TECHNICAL DATA

  The plant consists of :

  A.
  Oil-fired Boiler Unit  :
  – Type	Vertical, water tube.
  – Rated heat output	188 kW (162,000 kcal/h)
  – Equivalent evaporation	Approx 300 kg/h steam at 0 kg/cm2 gauge.
  – Maximum working pressure	10 kg/cm2 gauge (0.98 MPa).
  – Measuring instruments	Pressure gauge for steam outlet. Temperatures for feed water, boiler outlet, pressure regulator inlet and exhaust stack. (including ambient temperature)
  – Safety devices	Safety valve. Low level alarm. Level gauge and switch
  – Boiler accessories	Steam separator Steam pressure regulator. Feed water pump. Stack, 6 m stainless steel with elbows.
  Burner:
  – Type	Forced draft, pressure atomized.
  – Control	On-Off.
  – Fuel	Diesel or kerosene. (LPG is available as an option.)
  Fuel system:
  – Fuel tank	Stainless steel.
  – Fuel meter
  – Fuel strainer
  Feed water system :
  – Resin filter for public water.
  – Soft water tank.	Stainless steel.
  – Water meter.
  Power supply	380V. 3Ph. 50Hz. Other power supply is available on request.

   

  B.
  Single-Stage Industrial Steam Turbine
  Description	This is an educational unit steam turbine with measuring instruments and synchronous belt for driving the generator.
  Technical data
  – Type	Torque digital display instead of spring balance.
  – Construction	Vacuum cast incornel wheel. Stainless steel casing shaft and nozzle. Ceramics and steel bearings
  – Maximum mechanical power output :	Over 1.5 kW.
  – Maximum speed	Approx 33,000 rpm.
  – Exhaust pressure	Atmospheric
  Measuring instruments:
  – Turbine speed.
  – Pressure gauge for inlet steam pressure.
  – Inlet and outlet steam temperatures.
  – Water manometer for turbine outlet.

   

  C.
  AC Generator and Load
  Measuring instruments	Generator speed, torque, voltage and current digital display.

   

  D.
  Water Cooled Condenser and Cooling Tower.
  Both condenser and cooling tower should be used together.
  TH 102-013 A Condenser
  Description	The unit allows a study of heat transfer in a heat exchanger as well as recover condensate for reuse. The unit consists of a counter flow steam tube heat exchanger and instruments for measurement of temperatures, cooling water flow rate.
  Technical data
  – Type	Steam tube
  – Accessories	Cooling water pump Condensate transfer pump Water meter. Condensate tank:   Stainless steel. Strainer.
  – Instruments	Temperatures for cooling water inlet and outlet.
  TH 102-014  A Cooling Tower.
  Description	This is an educational unit for recovering of condenser cooling water as well as studying cooling tower efficiency. A cooling tower is recommended to recycle cooling water in the case TH102-013 condenser is used. The unit consists of a cooling tower unit, a storage tank, a circulating pump and temperature gauges.
  Technical data
  – Cooling tower capacity	30 RT.
  – Circulating pump.
  – Wet bulb temperature.
  – Temperature at cooling tower exit air

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